Care, Maintenance, Tires, and other Repair Questions



INTRODUCTION:

It is not my intent to write a "how to" guide on repairing
wheelchairs.   I'm concerned that injury to the user
and/or the chair can result if an unqualified person attempts repairs.

While wheelchairs appear to be simple (I wish I had a nickel for every
time I'm told how "easy" it appears to repair a chair), even a "basic"
job like replacing a seat (after all, "it's only some screws")
requires knowledge of the construction of the chair and concepts that
=must= be followed.  Example: most seats and backs, while only held in
place by some screws, have metal strips hidden inside that =must= have
the screws go through holes in the strips.  Miss the holes and the
seat gives way, possibly causing injury.  The seat also has a "top",
"bottom", "front" and "back".  And on some chairs (many Invacare
models and others), the rear seat screws also hold 2 hidden springs in
place against guide tips that allow the chair to fold.  Miss the
springs and the chair may fall apart.


I will not be held liable for any repairs done incorrectly due to this section. I encourage all users to have a qualified service technician who has been factory trained do all repairs. But I do believe that an educated consumer makes better judgements and is more capable to determine if a paid technician really is qualified to do repairs, so I am posting some important concepts as well as answers to questions constantly asked of me.

I am also posting some "do's and don'ts" for any "shade-tree mechanics" out there. Do-it-yourself at your own risk. Please seek out qualified technicians for repairs and routine maintenance. They can spot a problem in a chair that could possibly cause injuries!

DO'S AND DON'TS FOR DO-IT-YOURSELFERS:
DO:
  • learn how that particular chair is supposed to work.
  • learn the terminologies of the parts of the chair and the kind of chair you are working on.
  • learn the correct procedure to do a particular repair.
  • learn what the adjustments are. Some bolts are supposed to be loose on some chairs.
  • learn the location of the "hidden" parts and bolts.
  • have the correct tools.
  • have the correct parts.
  • have the correct lubricants.
  • use all safety procedures and protection when working around the chair and tools.
  • have more than adequate lighting and ventilation when doing the inspection and repair.
  • visually inspect for familiarity and safety every portion of the chair before starting a repair.
  • make notes and drawings about how parts came out. I still do (after 30 years)...
  • one side of the chair at a time whenever possible. You can then refer to the other side.
  • understand that the manufacturer did things a certain way for a reason.
  • look!
  • think!
  • think ahead. DON'T:
  • think you know more than a trained technician or the factory.
  • guess. If you don't know- find out. If you can't, take the chair to someone who knows for sure.
  • start a project unless you have a usable spare chair in case the repair must stop.
  • use the chair or let anyone else use it if you have any doubt at all about its safety.
  • weld over chrome. Ever. No exceptions. Many manufacturers say: "don't weld period".
  • do what the manufacturer says NOT to do. Ever.
  • force in a new part unless you know for a fact that it is "press fit".
  • force out an old part unless you know it is either rusted in place or "pressed" in place.
  • "make" the wrong part fit.
  • use parts not designed for that particular chair and model.
  • "road test" a "repaired" power chair or scooter without "testing" it with the drive wheels off the ground first. CARE AND MAINTENANCE:


    STUFF YOU SHOULD DO YOURSELF: Visually and "feel" check your chair at least once a week and whenever it doesn't feel right: Make sure the rear wheels aren't too loose. Check the front forks for too much play. Look at the frame for rust and cracks. Look for torn upholstery. Make sure the upholstery screws are tight, but don't over tighten. Check for loose spokes (if applicable) by "twanging" each one. If you get (hear/feel) a "thunk", see a qualified technician. Check the wheel locks (aka brakes). This should be "automatic" as you use them. Check the quick release axles (if so equipped) for fit and function. Also check each time used. All of the above require immediate professional attention if not correct. Keep the chair dry. If it gets wet, dry off with a towel asap. Clean the chair. But don't ever use water (or steam) under pressure. Check and maintain tire pressure (if applicable). Prevent all electronics (on power chairs and scooters) from getting wet. Check all connections on power chairs and scooters every couple of months. Check water level if you have wet batteries every couple of months. Bring the chair to a qualified technician for a checkup at least once a year. STUFF YOU =MAY= DO YOURSELF IF YOU FEEL QUALIFIED: Tighten all bolts that are supposed to be tight. NOTE: this requires knowledge of the chair. DO NOT attempt this unless you know what is supposed to be tight and what is not! You must also know HOW TIGHT! Lubricate with the correct lubricants the areas that allow the chair to fold, folding footplates, brakes, etc. NOTE: this requires knowledge of the chair. DO NOT attempt this unless you know what is supposed to be lubricated and what kind to use. Example: most bearings NEVER require any lubrication whatsoever. They are sealed and spraying them with WD-40 will actually ruin them by washing out the grease under the seals. WD-40 is more of a solvent than a lubricant, but will work fine on wheel locks, guide tips, and that type of areas. Conversely, no "oil" should be used on a drive chain as it will hold sand and other abrasives (use white lithium grease aerosol available in auto stores. Goes on wet, dries to a "soap"). Adjust belts on power chairs. NOTE: this requires knowledge of the chair. DO NOT attempt this unless you know what the procedure and tension should be. Anyone with an Invacare Arrow Belt Drive is better off NEVER ADJUSTING the belts or tensioners, DON'T HAVE THE TECHNICIAN adjust them either, accept under extreme conditions (like when someone else mis-adjusted them). WHERE DO I GET THE KNOWLEDGE TO DO THE ABOVE? If the chair has a manual, read it. Then ask a qualified technician to point out the relevant adjustments, tightness, and lubrication points. While I may have made it sound complicated, most of the stuff mentioned above can be checked out in ten minutes or less. Actual adjustments if required will take longer. STUFF THAT SHOULD BE LEFT TO A QUALIFIED TECHNICIAN: Any and all repairs that you feel uncomfortable or unqualified to do. All electrical problems, with the possible exception of battery replacement if you know the safe procedure to change the batteries. Never, ever, open the control module of a power chair. There are no user serviceable components inside. Frame replacements on most chairs. "Truing" of wheels. Many times we can't either- we have to refer the customer to a bicycle shop, and may times they can't true the wheel either. ADDING AIR: Always use a "manual" air pump. Electric pumps, even the "automobile" style, can add too much air too quickly blowing the tire off the rim. Foot pumps are excellent, inexpensive, and can be used by "hand" as well. K-mart sells them for under $10. The gauge on the pump will be accurate enough for most users (true sport chair users will have their own equipment). CHANGING A TIRE, FIXING A FLAT This is something that most 10 year old kids in the neighborhood think they can do, so I will lay out the "proper" way (it's faster too). I usually don't recommend patching tubes. Particularly front caster ones. Replacement tubes are just too cheap these days to risk a blowout due to a poor patch job. Here in Florida the tubes tend to "dry rot" rather quickly- making patching impossible anyway. A dry rotted tube feels rough and "gritty" when rubbed between the fingers. Black from the tube will remain on one's fingers as well. A good inner tube will feel smooth and leave no black. Dry rotted tires will have cracks on the outer sidewalls. If bad enough, they will pinch the tube and cause a flat. Tools required: "manual" air pump, bicycle tire "spoons" (available at K-mart really cheap), Soapy water. Using tire spoons (never, ever use a screwdriver to remove/install a tube you want to reuse), remove the (flat) tire. If the tube is still holding air, remove the air before attempting to remove the tire. Check the rim. If it's a steel spoked rim (as opposed to molded plastic), make sure no spokes are poking up through the rim or rubber spoke guard to puncture the tube. Make sure the rubber spoke guard is in place and in good condition. Bike (and wheelchair) shops sell replacement ones, and electrical tape works just as well. Inflate the new inner tube so it just starts to have it's "shape". Insert the tube into the tire (tire is NOT on the rim at this time). A slightly inflated tube will not "pinch" as easily as a deflated one when installed. Obviously too much air will make it difficult or impossible to install the tire. Lubricate the tire with the soapy water. Don't be stingy. Insert the tire/tube over the rim (if the handrim is in the way, go from the "rear") and insert the air valve into the hole. Screw the dust cap onto the valve to keep it from falling out of the hole and inside the tire. Work the tire around the rim so that one side of the tire is on the rim. No tools should be necessary for this. Start the other side onto the rim, making sure the tube is not pinched. Some rims will "allow" you to put the entire tube on without tools. This is easier at this point, but will require more attention to "centering" when air is added. Use the tire spoons to ease the last section of tire over the rim if necessary. Move the tire in relationship to the wheel so the valve is straight through the hole- not on any angle that could cause the rim to bite into the valve. Keep the tire "centered" on the rim, add more air, stop at 20 lbs, check that the tire is centered on both sides of the rim, all the way around the tire. There is usually a guide line on the tire to act as a visual reference. Add more air to the maximum rating on the tire, stopping at 40 (if going above) for another check. Even if you want less air (for a softer ride), go to the maximum rated on the tire to "seat" the tire, then "bleed" air from it to the desired pressure. SOLID TIRES, INSERTS, TUBE GUARDS, & INNER TUBES: Solid rubber tires never need air, never go flat, but provide a very hard ride with traction problems, particularly on wet and sandy surfaces. For spinal cord injured users, the hard ride, even with an "air" cushion (Roho type), may preclude solid tires on all 4 wheels. Some users will select solid casters with pneumatic rears, and keep the front end "light" (rear wheel placement more forward). However the pneumatics do require maintenance and go flat. To reduce the chance of flats, a tire that is Kevlar belted is available. Kevlar is the same material used in bullet proof vests. Thicker INNER TUBES are also available (called thorn resistant)- they add some weight but not as much as an insert. Another device is called a tube guard. It is a flat piece of plastic the length of the circumference of the tire that is placed between the tube and the tire. Flats are still possible with all these preventative measures, but the odds decrease. Air pressure must still be maintained. To eliminate flats and adding air altogether, pneumatic tires can be replaced with solid ones, or with a variety of "inserts" that fit inside the tire where the inner tube used to be. Different kinds of inserts have different characteristics, some are "softer" (cushier ride like with less air pressure), most people like the American Airless style that seem to emulate a pneumatic tire with 55 lbs of air in it. All inserts add some additional weight to the chair- plastic or foam rubber weighs more than air. For some sizes, the tire and insert come as a "set"- the insert must be molded into the tire at the (insert) factory. For others, the insert can be installed on an existing tire- assuming the condition and size (specifications) of the tire are appropriate for the insert. Once the insert is installed, the tire CANNOT BE REMOVED without destroying the tire (it must be cut from the rim). Furthermore, many times the rim is also damaged upon removal of the tire in such a way that it can never be used with an inner tube again (will work fine with inserts). So one must be sure that the insert is an appropriate alternative to the inner tube before proceeding. Some scooter manufacturers fill INNER TUBES with a rubber chemical that became solid (instead of using inserts). Our experience is that at least in the heat of Florida, the solid mass in that inner tube becomes a tar (liquid) again, bursting the tube and leaving a tar trail wherever the scooter goes (and the "flat free" tire goes flat as well). I do not recommend "filled' INNER TUBES as a substitute for inserts. REPAIR "FAQ's" (manual and electric) Q: Why do my front wheels wobble? I don't understand why that happens. I tighten the nuts and that stops the wobble for a while but I don't feel that that's the solution. I use a power chair. A: Many wheelchairs have the problem of front wheel "flutter". The problem is not limited to power chairs, but because of the nature of fluttering, it may happen more at higher speeds. Tightening the stem nuts on the fork binds the bearings not allowing for the fluttering. Unfortunately, it makes the chair harder to steer at low speeds, and wrecks the bearings. 21st Century Scientific had an "fix" for E&J's that replaced the upper bearings with a nylon bushing that "grabbed" the stem tighter. It worked well until it wore out (the hole got bigger), then the problem got worse. I solve the problem 3 ways: 1. Have the user put more weight on the front rigging if possible. 2. Use a bigger (wider) front caster- or let some air out of the front casters. This gives more "friction" on the road and doesn't allow the fluttering to start. It is the only time that worn out solid casters work better than new ones . 3. I remove the upper bearings on the fork stems, pack shredded styrofoam (from drink cups) into the space as tight as possible, then replace the upper bearings. As the "hole" wears bigger in time, I remove the upper bearings again and add more styrofoam. It works better then the 21st Century product, but is time consuming. On some power chairs, the angle of the front casters can be adjusted by using a fork with multiple holes in it. This will also deal with the fluttering (if you can find a fork with the holes for your chair). Q. What can I put into my inner tubes to eliminate or fix flats? A: Nothing from a can or bottle. The "fix it/prevent it" stuff sold at automotive stores and bike shops just doesn't seem to ever work (or maybe I just see the ones that didn't work...). My experience is that they don't, or at least not for long. All they do is make a mess (on your floor- and mine when I do the repair). You can use a heavier inner tube (sometimes called a thorn resistant inner tube a plastic "guard" between the inner tube and the tire (available at bike shops, some wheelchair dealers, and K-mart), or a tire made of the same materials as bullet proof vests are: Kevlar (I'm serious). See above regarding inserts for more information and an alternative. Q: Why can't I use a "plug" to repair my tire? A: 'Wheelchair tires have INNER TUBES in them. I have never seen a tubeless wheel on a wheelchair or scooter. Q. I have a hospital style wheelchair and the plastic piece that keeps the frame together keeps breaking every few weeks. What can I do? A: You are describing a guide tip. Fixed arm hospital style wheelchairs have 4 of them (one in each corner of the seat) and removable arm hospital-style chairs have 2 (rear of seat only) that ride up and down the side frames allowing the chair to fold. Most "rigid" frame folding chairs do not have these (only exception I can think of is Quickie Breezy). They are breaking because they have been installed incorrectly, the wrong ones have been installed for that particular chair, or some frame is very bent on the chair. While the plastic tips do get brittle over years, replacement more than once every 3 years means something else is wrong with the chair. If you are "snapping' these into place without dissembling the chair, that could be the problem as well. They must fit tight (some Invacare chairs have them spring loaded), but cannot be forced in place. It requires a knowledge of the chair to install. See your repair technician. This "easy" job must be done correctly. BACK to Wheelchairs and Scooters menu All the information provided herein is Copyright © 1993 1994 1995 1996 1997 1998 1999 2000, & 2001 Stuart L. Portner. All rights reserved. May be printed and reproduced for individual use, but may not be distributed without the permission of the author.