The grow-out basins are ordinary
plastic washbasins, cheap and durable. They hold
about 25 litres each, which isn't a lot and
therefore doesn't cost a lot saltmix-wise -and I
DON'T scrimp on the quality of the salt. The
overflows are PVC elbows with a very short piece
of pipe in one end.
The basins are protected by covers of plain clear
PE plastic sheeting. These rest on a crosshairs
of nylon fishing line tied into holes drilled or
melted into the basin rim. The cover sheet is
held in place by nylon or wire-tie 'pegs' also
tied into basin-rim holes, and through holes in
the cover sheet. The cover sheets are cut to
allow for overflows into their basins. The sump
is similarly covered.The sump is just a plastic bucket
with a plastic handle. It holds about 25 litres
of water. It sits on the ground, shaded by the
table-frame on which the basins rest. (We'll get
to the table in a minute).
The last basin drainpipes into an elbow which
enters about halfway up a plastic mineral-water
bottle with its bottom cut out. With a wooden
airblock (powered by an airpump of course) inside
the bottle, and large-bore plastic tubing tightly
punched through the bottle's cap, we have a very
simple home-made foam fractionator.
A venturi powerhead can be used in lieu of the
airstone. The mineral-water bottle can be fixed
to the side of the bucket's interior with suction
cups or just weighted with rock and rubber bands
to sit on the bottom. Out the bottom of the
fractionator, the water enters the sump proper.
The return powerhead is standard. I found a
1/2" diameter PVC female threaded adapter
(they aren't all made the same) that perfectly
fits the exhaust port of an Aquaclear 201. this
made for a flawless segue to the 1/2"
diameter PVC return pipe back to the first basin.
The table is of
2x2 wooden construction, and fairly simple to
make if you have any carpentry skills. It has to
be well-braced and well-sealed (with paint if you
like). On the table, small platforms of sealed
2x2 wood and plywood allow for gradations in the
height of the basins.Overhead, a rainscreen of
clear heavy-duty plastic (if you're rich you can
spring for polycarbonate) coupled with a
sunscreen of blue plastic netting tempers the
elements. Likewise any appropriate thermal and
optical shielding around the basin-sides and
sump.
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As this system is so bare and openly
reliant on natural sulight, location is terribly
key.
I'm an architect, so I had it easy: I built the
damned location. Hard by the firewall on one side
of our home, I installed a high, decorative
trellis. This supported the sunscreen and
rainscreen. Under it, I had a concrete slab
poured. Electrical outlets were installed, and a
water faucet tapped in. I took into account
solar angle and pathway, so that the house would
not shade the basins too much or too little
--throughout the year.Assembling PVC plumbing is easy as
long as you measure everything out with
exactitude. Once a coupling is glued in, it's
fairly permanent. the glue emits toxic fumes, so
take precautions.
Drilling anchorage
holes into the basin rim is easy if you DON'T
drill: just melt them. With a pair of pliers,
hold a 1" common wire nail over a
candleflame, and then melt holes. If the nail
cools, then reheat. This of course works with PE
basins and buckets. With certain other thermoset
plastics, you're better off using a drill.
Melting plastic can give off fumes, so take
precautions.
The overflows are
trickier. The hot-nail technique can be used to
trace out the hole in the side of the basin, or
you can use a soldering iron to trace and melt
the hole outright. It IS tricky. And melted
plastic gives off fumes, so ...you know the
drill.
The overflow elbow/pipe must then be fitted
through the hole, and then the joint thoroughly
sealed with silicone on either side of the
basin-wall. Silicone isn't toxic, but it's real
messy. Some coat their fingers with liquid soap
before smoothing out the silicone gel so it
doesn't stick to the skin. I just let it dry on
my fingers and obsess on peeling it off later.
Don't forget the
other peripheral equipment you'll need to
maintain and monitor the system: a hyfrometer to
roughly gauge the salinity of the water; an extra
bucket for mixing saltwater; a thermometer to
tell you when to start panicking. A flexible
plastic hose (pretty large-bore!) or open gutter that can fit onto the outlet of the
return pipe is a big help if/when you have to bypass
one basin or another. I have never had to, but a
leak is always a possibility.
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