PERSONAL
DATA | |
Name: Muhammad Faisal
Murad |
Father’s
Name: Shaikh Muhammad
Khaliq-ur-Rehman |
Date
of birth: 24 /03/1977
|
Marital
Status: Married |
Passport
#: A 0092143 (VALID UPTO JAN
2010) |
Nationality:
|
Address:
House # A-463 1st
Floor; Block “H” North Nazimabad. |
Mobile
No (KSA): +966-565-346011 Cell
No.(Pakistan):
+92-300-2803806, Res.
(Pakistan): +92-21-66423535
|
E-Mail
: faisalmurad@hotmail.com |
ACADEMIC
/ PROFESSIONAL QUALIFICATIONS | |||
Degree
/ Certificate |
Institute |
Division |
Passing
Year |
Bachelors
of Engineering (Chemical Engineering) |
|
First
Division |
2001 |
Special
Achievement |
Throughout
First Position, During Primary & Higher
School |
PROFESSIONAL
WORK EXPERIENCE | ||||
Position Held |
Employer’s
Name |
From
… To …. | ||
Senior
Process Engineer In-Charge
Emulsion Section |
S
& A ABAHSAIN Co Ltd. KSA Chemical
Manufacturing Industries |
August
2006 to Date | ||
Company Profile:
| ||||
Key
Responsibilities: During Installation/Commissioning
· Supervision during erection
and installation of Processing plants, and storage
tanks. · Co-Ordination with Vendors for
Designing layout, & Installation/Commissioning of utility Equipments.
· Assisting
project Manager in new jobs & equipment
selection. After
Installation/Commissioning · Look after overall functions
of Operation, process, and other manufacturing related activities (water
treatment & bulk storage) from supply chain to dispatch, including
documentation, and Scheduling. · Monitor & control process
parameters, operational & utility requirements & all technical,
administrative & quality issues related to emulsion
section. · Supervise
overall activities of the emulsion section to achieve maximum utilization
of the capacity & to control the cost of production by controlling the
wastage of material, energy & paid hours. · Generate comprehensive production
& process monitoring reports for analysis &
improvement. · Plan,
schedule & execute monthly production, including material &
manpower arrangements. · Provide technical assistance
& supervision for quality control monitoring of finished
product. · Co-ordinate with maintenance
Department for preventive & annually
maintenance. Achievements:
Start-Up & Handle new plant independently (Commissioning, Operation
& Management) · Process selection and
modifications, trial runs and scale up activities for
production. · Developing
safety, quality, health, & environment management system documentation
such as standard operating procedures, work instructions, process flow
charts etc. · Provided
On-Hand Trainings on Operations, Process, Quality, & Safety System to
Operators & Staff. | ||||
Shift
Manager (Production) |
Futehally
Chemicals (Pvt) Ltd , |
June
2004 to August 2006 | ||
Company
Profile: (FCL is toll manufacturers of
Detergents for Unilever in | ||||
Key
Responsibilities: · Execute all manufacturing
activities according to company’s prescribed procedures & standards
& Ensure smooth Flow of Production to fulfill
plans, including Detergent Processing, & Packaging. · Look after all Operations
& Process Parameters and Preventive Maintenance of
Machines. · Material Management &
Data Analyzing with
Unilever ERP & Inventory Module to control the production cost &
drives efficiencies for productivity, material & wastage
control. · Develop
shift productivity reports, to calculate & analyze efficiencies of
major KPIs like paid time, line utilization, equipment performance
(OEE), direct labor performance &
production to schedule etc. · Maintain high standard of GMP
& housekeeping at plant. · Responsible as Shift safety
Coordinator for Implementation of safety Procedures & emergency plans.
· Implementation &Reporting
the performance of QSHE Management Systems to the top management.
Achievements:
Key
Team Member of Capacity Enhancement Project (60 to 100TPD spray & 70
to 150 TPD packing). · Carry out special safety
related tasks e.g. Task Hazard analysis, risk assessment, incident
investigation etc. · Shop floor Implementation of TPM,
HACCP, OHSAS, Q&CSMS, as per Unilever Framework
Standards. · Develop & upgrade
standard operating procedures as per new standards & plant up
gradation.
| ||||
Plant/Process
Engineer |
TCI
Pvt. Limited |
January
2003 to June 2004 | ||
Company Profile:
(The
company is engaged in Bulk Production of Auxiliary Chemicals and Polymers
(Textile Binders, Styrene Acrylics), Adhesive & Resins (PVA &
Amino Resins), for Textile, Leather & Paint industries, since 1964.
Company has its own R & D and Quality Testing Lab, Water Treatment
Plant, Batch Processing and Utility Operation Facilities. TCI is ISO 9000
Certified and Accredited by the Dutch Council for
Accreditation.) | ||||
Key
Responsibilities: · Plan
& execute monthly& daily production schedule, including material
& manpower arrangements. · Supervise manufacturing
activities including Processing, Quality Management & utility
operations. · Manage Shifts Operations by
Production Management, Work Planning, & WIP
Inventory. · Supervise implementation of
H.S.E procedures, Plant Maintenance & Utility
Operation. · Preparing
quality system documentation, operating procedures, work instructions,
process flow charts, productivity, cost estimation, production to plan,
wastage & process monitoring reports etc. Achievements: ·
Production
volume increased from 80 tons to 250 tons & Capacity enhanced from one
shift operation to 24 hrs; during the period independently managing
planning & control; reporting & assisting to GM production.
· Co-Ordination in Process
Enhancement Trials & R & D work, formulation development &
Documentation. · Co-Ordination in
Commissioning of new Chemical Batch Processing Plant and modification.
· Key
team member preparing the company for ISO 9001 documentation,
implementation & certification. | ||||
Trainee
Engineer/Shift Engineer |
TCI
Pvt. Limited |
May
2001 to December 2002 | ||
Key
Responsibilities: · Supervise
Production activities. · Manage
Shift Operation. · Process
Control & parameter monitoring. · Fulfill
Production Plan. · Implement
Quality & Safety Systems | ||||
PROFESSIONAL
TRAINING COURSES & SEMINARS | ||
Subject
|
Institute
/ Organization |
Year
|
Postgraduate
course on “Factory Management” |
|
2005 |
Workshop
on “ Orientation in Engineering Applications” |
United
Engineering Services |
2003 |
“TPM”, “HACCP” & “UPL Quality & Consumer Safety
Roadmap” |
Unilever
Pakistan
Ltd. |
2006 |
In-House
Training on “ Total Productive Maintenance(TPM)” |
Futehally
Chemicals Pvt Ltd. |
2005 |
“
HSE Standards, implementation in Manufacturing” |
Futehally Chemicals Pvt
Ltd. |
2004 |
“Environmental Management and
water Treatment” |
Textile Chemical
Industries |
2003 |
“Awareness of Working with
ISO9000 Quality System”. |
Textile Chemical
Industries |
2002 |
Business
(Communication) English Course
“ |
|
2006 |
“Certificate in English
Language”, (6
Elementary & 1 Advance level), |
|
2004 |
Workshop
on “Personality Development”
(concentration
on Management, Teamwork, Planning and organizing skills). |
“Islamic
|
2003 |
COMPUTER
LITERACY | |
ERP
& Project Planning |
Inventory
and Production Module (ERP), MS Project 2000. |
I.T
Applications |
Internet,
E-Mail, LAN, Web Designing & Development. |
Computer
Basics |
DOS,
Windows 2000, XP, |
Designing |
Graphics
Designing, AutoCAD, Multimedia Designing &
publishing. |
PROFESSIONAL
MEMEBERSHIPS | |
Organization
/ Institute |
|
American
|
Membership |
|
Life
Time Member |
SKILLS
& COMPETENCIES |
Team
Management & Interpersonal skills:
The various floor management assignments gave me the exposure to manage
variety of teams with varied educational levels, skills, competencies,
nationalities and age groups. Technical
Skills:
The erection & Commissioning of various process assignments gave me an
exposure and insight about various manufacturing and Packaging industries
e.g. engineering, continuous process, Batch process, chemical Handling,
consumer goods manufacturing. This experience also gave me the in-depth
understanding of industry specific standards, Environmental aspect and
impact and Occupational Health & Safety Risk Assessments. Communication
Skills:
Carried out extensive documentation and reporting (i.e. Quality & SHE
Manuals, procedures, plans, process maps, Reports, training
handouts).
Training
& Presentation Skills:
Providing in-house trainings (Supervisor, Operator to worker level) on the
subject of Quality, Safety, & Environment Management Systems, TPM,
Health & Safety Risk Assessments etc. |
PROJECTS
/ ACHIEVEMENTS | |
| |
Plant Erection supervision
& Commissioning Projects | |
ABAHSAIN
Chemical
manufacturing |
Textile
Chemical Industries Pvt. Ltd. |
· Installation/commissioning
of Reaction Vessels with accessories &
Piping. |
· Batch Processing plant
Erection & Commissioning |
· Erection/ installation of
Storage tanks. |
· RO water treatment unit
Commissioning/Installation |
· Commissioning of Air cooled
Chillers. |
Futehally
Chemicals Pvt. Ltd. ( Commissioning) |
· Commissioning of metering
& leveling devices. |
· NASAPACK Malaysian
multilane Sachet packing machine. |
· Commissioning of different
types of pumps. |
· PAKFORM Turkish jumbo size
poly bag packing Machine. |
Key
Expertise | |
|
|
· Manufacturing floor
management & Reporting |
· Operation Management (Water
Treatment, Detergents, Utility) |
· Quality & Production
Management System (ISO9001) |
· Safety management system
implementation |
· Production Planning &
Execution |
· FMCG production planning & Material
management |
· Material Planning &
inventory Control |
· Plant Erection &
Commissioning Supervision |
· Bulk
storage, pumping & metering |
· Process control
(polymerization), ( Solid-Solid
System) |
REFERENCES |
References will be provided on request.